Controls Engineering Services

CONTROLS GROUP

Our controls engineering team can take electrical and control system design engineering projects through the complete cycle that includes concept design, concept validation, prototype development, preparation of manufacturing and system integration electrical drawings, PLC/Drive/Control Panel design, preparation of wiring & schematic diagram, PLC programming, MMI / SCADA development, Instrumentation system design and other related activities in this field.

BWIR can provide control engineering development services that seamlessly integrate resources with the client's development team. This functionality gives clients the flexibility to quickly ramp-up, deploy, and phase-out project teams.

SERVICES

BWIR offers a wide range of services that cover almost all control system needs.

• Evaluating the controls or information needs
• Developing and proposing a solution concept
• HMI and SCADA system design, development and deployment.
• PLC software development.
• MES (Manufacturing Execution systems) development and integration with ERP system.
• Control Panel design and schematic generation.
• PLC code conversion projects.
• Up gradation of existing PLC/SCADA systems. 
• Testing, Installation and commissioning.
• Training end users on the system.
• Instrumentation system design and implementation.
• FDA validation projects.
• PCB design projects.
• PCB Prototype development and manufacturing.
• Custom software development for reports generation.
• HMI development using .Net
• Machine Automation
• Process Control
• Batching Systems
• Factory Automation

We also undertake turnkey projects for complete plant floor.

AREAS OF EXPERTISE

PLC, SCADA & MMI Programming

BWIR has a pool of highly experienced Project Managers and engineers who can handle all the control system and machine automation design and implementation needs

Our engineers are well experienced in Allen Bradley,Modicon, GE_Fanuc and Seimens PLCs as well as MMI and SCADA systems such as RSView32, Wonderware & WinCC.

Control / Drive Panel Designing

BWIR engineers have experience in creating general assembly layouts, wiring and schematic diagrams as per IP/NEMA standards. Some of the electrical CAD tools used are Adept-e, Promis-e and AutoCAD.

Custom Software Development

BWIR has the capabilities to develop custom-built software programs for various PC based applications that require higher level of customization, database integration, high level of system integration and custom reporting.

These include -

• Microsoft.Net based system for MES integration with ERP - Machine controls
• Packaging smaller modules in .NET. The modules include
  • Reporting
    • Event Analysis
    • Production Report
    • OEE Report
    • Machine state report
  • HMI
  • Asset Management Module
  • Preventive maintenance
  • Trending

Quality Systems

The Design Engineering Quality system has been developed to improve the efficiency, record the project, eliminate possible errors and continuously improve our processes that help to effectively meet or exceed customer expectation in any given project.

BWIR has developed independent processes for control engineering. These processes have been developed based on our past experiences and are constantly reviewed and improved.  These processes form a blue print for our engineers to proceed systematically with the project.

TOOLS USED

BWIR have experts on the most widely used packages and tools shown in the figure below.